

His farm background
predisposed Tom Manley to his current business, Homestead Organics located in
Berwick, just south-east of Ottawa. His parents, Murray and Carry Manley,
operated a dairy farm which was awarded to the family by the Crown before
Confederation. They sold the dairy farm, switched to cash crops and were
certified organic in 1988. Eastern Ontario lacked organic infrastructure, so
Murray operated his own grain cleaner and rudimentary feed mill in the old dairy
barn. As organic production grew, more farmers needed cleaning and milling
offered at Homestead Organics which his father ran alone: it was simple, low
volume, and small scale. The name Homestead Organics comes from the Manley
farm.
Tom had been working with Bell Canada launching the Bell Sympatico
Internet system and was looking to be his own boss. His father was thinking of
retiring. One day in December 1996, Tom saw a for sale sign at the local
shut-down feed mill. There was only the shell but the structure was sound. The
decision was made and it turned out to be a good one. Tom would run the
processing transferring the equipment from the barn and building on the base of
existing customers. His father would stay on the farm. The official opening was
September 1997. The business offered two basic services: grain cleaning for food
processors and mixing feed for livestock.
Part of the company's success
related to the need for an intermediary between organic farmers and food
processors. Farmers may harvest 7 tonnes or 30, and the crop may contain weeds,
insects and stones. The food processor specifies 20 tonnes, cleaned and in bags.
Homestead Organics provides the cleaning and batching services to meet the
processor's specifications. Also, bagged feed is provided throughout Ontario,
Quebec, and Atlantic Canada, and bulk feed within a day's drive which includes
some of New York State. Basically the service is local with no overseas
export.
This leading farm supply business is unique in Ontario because of
the range of supplies and services of a one stop farm shop. Both suppliers and
customers are fanners. An organic farm store has been added supplying seed for
field and garden, livestock supplements, organic fertilizers and pest controls
and food such as flours and grains but not produce. The food stuffs are brought
in from Canadian and foreign processors and distributors. With some exceptions
such as lime, common items found elsewhere such as hammers or harnesses are not
sold. The business model is similar to a conventional farm supply store, except
for the organic focus. Grains received for food and feed uses are food grade
soybeans, feed soybeans, corn, barley, wheat, oats, peas, and
buckwheat.
Education Services
"Farmers pick my brain all
day long about market situations, cover crops, yield problems or supplements.
Some will translate into sales but a lot is generic education and sharing of
experiences, information learned second-hand from other farmers and attendance
at conferences" said Tom when asked about the advice service offered. Organic
farming is management and knowledge intensive and organic farmers have fewer
sources for information. The book From Field to Feeder ($20), published
in-house, provides advice for natural health programs and nutrition for backyard
flocks, hobby herds and mixed farms for a range of animals such as dairy cows,
goats, wild game and chicken. Tom says the biggest demand is for phone numbers
of which he has a few thousand..
Well known for his role as Deputy Leader
in the Green Party of Canada, he resigned to run as a Liberal in the riding of
Stormont-Dundas-South Glengarry in the January 2006 federal campaign in the
hopes of gaining a seat so he could translate talk about sustainability into
action. Disappointed at coming in second, he is considering how to stay
involved.
Barriers and Issues
Transportation is expensive
for long distances. If a farmer is local and has smaller quantities, he can
hitch up the tractor but if he is further away, then a reasonable quantity for a
truckload is 30-35 tonnes: The farmer will have to plan a crop rotation to get
the desired number of acres and fill a truck.
Quality is an important
issue. Tom said they look for good bushel weight, good visual appearance and
absence of mould. Typically they require a laboratory sample for protein and
they verify com and soybeans for GMO contamination. Organic food and feed grade
grains require a much higher quality control than conventional grains. Control
is a costly issue involving sweep-out, cleanout, and flushing in what is both
labour intensive and technically complicated. Tom talked about the example of
the installation of the filling system of the tall grain bins. Parts of the
system had to be torn out and redesigned because the conveyor never quite
empties and results in a 1% "contamination" by grains other than those
specified, unacceptable to food processors.
Business Structure and
Capital
Homestead Organics is a private business with Tom as the only
shareholder. He has found some innovative ways of raising capital especially as
processing was ineligible for loans from the Farm Credit Corporation. Only the
Bank of Montreal gave a limited loan under a loan guarantee by the Small
Business Loans program. Banks think of organic as a novelty, "an unproven
business in an unproven market with an unproven concept." Needing about $600,000
for infrastructure such as equipment and expanded grain storage, Tom requested
capital from farmers, friends, families, strangers, and suppliers including
notices in the newsletters of Ecological Farmers and Canadian Organic
Growers.
The response was good raising $100,000. Community-based funding
was not enough but loans became available from the federal Business Development
Bank which identified organics as an emerging market which fit into their
mandate. An angel investor with great confidence in the organic sector also
invested as a non-voting Class A preferred shareholder. Of course, servicing the
debt is a cost which affects the future direction of the
company.
Growth Brings Bureaucracy
In 1997, the facility
handled 500 tonnes with Tom as the sole person with occasional help from his
father. Tom could keep everything in his head. Now with sales of $2.8 million,
4000 tonnes in volume and 7 people, it is harder to avoid mistakes. Tom said
this means more documentation, procedures, and checklists. The current challenge
is computerizing the business with a file server and high-speed Internet access
for such information as recipes for feed mixes, work orders, billing,
coordinating transportation and production, maintaining stock inventory. His
work experience at Bell helps him develop essential aids to improving efficiency
and quality of service while reducing frustration on the part of the employees
and customers. The project hopes to ensure that when an order comes in for
barley in a feed mix, the staff never has to say "Aw shucks gee, we're out of
barley."
Distribution
Small scale organic farmers often
have difficulty finding organic feed.
Tom encourages people who phone for
small orders to ask their conventional feed store to order from Homestead
Organics in sufficient volume to make it worthwhile to ship. The farm supply
stores then become dealers. They are supplied with a display rack, signs and the
feed along with a commission. The web site (www.homesteadorganics.ca)
lists current dealers across Ontario with an invitation to others to carry the
products.
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