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The sandwich mirror is an experiment to see if mirrors can be
made by using epoxy to glue plate glass together to make a light
weight, thin, but stiff structure that can quickly come to
thermal equilibrium. The front surface is 5/8" thick by 18 1/2",
the backing is 3/8" X 16", and the webs are 1/4" X 1 1/2". The mirror
is ground out to F4 making the front glass about 3/8" thick in the
center. The converging spokes give closer support for this
thinner glass. The mirror is designed for a six point cell.
The center of the backing plate is trepanned for a 3" muffin fan and
air can circulate throughout the cells The plate glass circles
were cut out using a tile saw and then the diamond blade was mounted on
a pendulum grinder and ground out to a radius of about 156".
The mirror weighs in at 10 kilograms (22 lbs). Machine grinding and
polishing progressed with no unusual problems till
figuring commenced when it became obvious that the webs were imprinting
through as low areas on the surface due to the pressure required for
polishing depressing the glass between the webs and then the glass
rebounding after the lap is removed, ( my theory ). To surmount
this problem I'm experimenting with using vacuum to generate the
pressure between the lap and mirror and at the same time supporting the
over arm and lap so that no weight
is put on the mirror. See Vacuum Polishing
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![]() Epoxying ribs to front plate
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